Knuth 5.4HP ABS 540 H NC Automatic Band Saw 152836

Knuth 5.4HP ABS 540 H NC Automatic Band Saw 152836

Knuth

$91,900.00
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SKU:
KN152836

Description

The ABS-H NC series is characterized by a swiveling and stable dual column frame. In the fully automatic mode, manual cutting angles of up to 45 degrees can be set, semi-automatically up to 60 degrees are possible. The saw blade speed is infinitely variable. Workpiece clamping and the automatic material feed are controlled hydraulically. The Siemens control unit KP 400 S offers simple programming with a large memory capacity. Components from well-known suppliers and first-class workmanship guarantee high availability.

Features

  • The ABS H NC is a fully automated horizontal band saw series with parallel guiding system, which is ideally suited for series productions with miter cuts in solid materials, tubes, and profiles
  • The torsionally rigid guideway frame provides excellent stability and vibration-damping characteristics
  • The combination of linear guides and box ways result in low maintenance, long tool life and extreme ruggedness under heavy production conditions
  • The fully automated mode allows miter cut angles up to 45°, and the semi-automatic mode up to 60°
  • A slight 3° inclination of the saw frame on the cutting axis increases cutting capacity and saw blade life
  • Rigid high-precision carbide saw blade guides ensure high vertical angular accuracy
  • The reliable hydraulic unit provides the drive power for the automatic workpiece feed, and also the controlled clamping force for workpiece clamping
  • Hydraulically controlled saw frame micro-feed
  • All switches and controls are conveniently arranged on a stand-alone control panel
  • The reliable Siemens Simatic KP 400 PLC allows for easy and convenient programming for a fully automated operation
  • Unnecessary downtime is reduced by an optically controlled change-over from rapid feed to work feed
  • A motor with infinitely variable speeds transmits power via a continuous-operation idler gear to the machine drive wheel
  • The correct saw blade tension can be verified directly at the pressure gauge display
  • An automatic band breakage control, a high-performance coolant system, and a chip brush complement the standard equipment package
  • Available options for this series include Minimal Quantity Lubrication (MQL) and hydraulic bundle clamping

Standard Equipment

  • Siemens Simatic KP 400 SPS-control
  • Automatic workpiece feed (hydraulic)
  • Hydraulic part clamping
  • Hydraulic clamping of cutting angle
  • Digital angle display
  • Optical height adjustment
  • Saw-band
  • Mechanical saw blade tensioning with hydraulic pressure gauge
  • Saw blade cleaner brush
  • Coolant system
  • Operating tools
  • Operator manual

Controls & Software

  • Siemens Simatic KP400
    • Number of programs: 1
    • Working steps in the program: 10

Specifications

  • Working Area
    • Minimum cut length: 1”
    • Remaining length: 12”
  • Cutting Capacities
    • Cutting capacity 0°
      • Round: 21”
      • Square: 21”
      • Flat (length x width): 26” x 21”
    • Cutting capacity 30°
      • Round: 21”
      • Square: 21”
      • Flat (length x width): 26” x 21”
    • Cutting capacity 45°
      • Round: 20”
      • Square: 18”
      • Flat (length x width): 18” x 21”
    • Max. feed length (multiple strokes): 236.22”
    • Cutting speed: 65.4 fpm - 327 fpm
    • Feed per single stroke (max.): 19.69”
  • Accuracies
    • Positioning accuracy (multiple strokes): 0.0118” - 0.0197”
  • Cutting Capacity in Semi-Automatic Mode
    • Cutting capacity 60°
      • Round: 11”
      • Square: 10”
      • Flat (length x width): 10” x 21”
  • Drive Capacity
    • Motor rating main drive: 5.4 Hp
    • Motor rating hydraulic pump: 1.5 Hp
    • Motor rating coolant pump: 0.2 Hp
  • Measures and Weights
    • Overall dimensions (length x width x height): 123” x 93” x 85”
    • Weight: 8,470 lbs.
    • Blade dimensions: 236.22” x 1.61” x 0.05”
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