Description
The ABS-H NC series is characterized by a swiveling and stable dual column frame. In the fully automatic mode, manual cutting angles of up to 45 degrees can be set, semi-automatically up to 60 degrees are possible. The saw blade speed is infinitely variable. Workpiece clamping and the automatic material feed are controlled hydraulically. The Siemens control unit KP 400 S offers simple programming with a large memory capacity. Components from well-known suppliers and first-class workmanship guarantee high availability.
Features
- The ABS H NC is a fully automated horizontal band saw series with parallel guiding system, which is ideally suited for series productions with miter cuts in solid materials, tubes, and profiles
- The torsionally rigid guideway frame provides excellent stability and vibration-damping characteristics
- The combination of linear guides and box ways result in low maintenance, long tool life and extreme ruggedness under heavy production conditions
- The fully automated mode allows miter cut angles up to 45°, and the semi-automatic mode up to 60°
- A slight 3° inclination of the saw frame on the cutting axis increases cutting capacity and saw blade life
- Rigid high-precision carbide saw blade guides ensure high vertical angular accuracy
- The reliable hydraulic unit provides the drive power for the automatic workpiece feed, and also the controlled clamping force for workpiece clamping
- Hydraulically controlled saw frame micro-feed
- All switches and controls are conveniently arranged on a stand-alone control panel
- The reliable Siemens Simatic KP 400 PLC allows for easy and convenient programming for a fully automated operation
- Unnecessary downtime is reduced by an optically controlled change-over from rapid feed to work feed
- A motor with infinitely variable speeds transmits power via a continuous-operation idler gear to the machine drive wheel
- The correct saw blade tension can be verified directly at the pressure gauge display
- An automatic band breakage control, a high-performance coolant system, and a chip brush complement the standard equipment package
- Available options for this series include Minimal Quantity Lubrication (MQL) and hydraulic bundle clamping
Standard Equipment
- Siemens Simatic KP 400 SPS-control
- Automatic workpiece feed (hydraulic)
- Hydraulic part clamping
- Hydraulic clamping of cutting angle
- Digital angle display
- Optical height adjustment
- Saw-band
- Mechanical saw blade tensioning with hydraulic pressure gauge
- Saw blade cleaner brush
- Coolant system
- Operating tools
- Operator manual
Controls & Software
- Siemens Simatic KP400
- Number of programs: 1
- Working steps in the program: 10
Specifications
- Working Area
- Minimum cut length: 1”
- Remaining length: 12”
- Cutting Capacities
- Cutting capacity 0°
- Round: 14”
- Square: 14”
- Flat (length x width): 24” x 14”
- Cutting capacity 30°
- Round: 14”
- Square: 14”
- Flat (length x width): 23” x 14”
- Cutting capacity 45°
- Round: 14”
- Square: 14”
- Flat (length x width): 18” x 14”
- Max. feed length (multiple strokes): 236.22”
- Cutting speed: 65.4 fpm - 327 fpm
- Feed per single stroke (max.): 19.69”
- Cutting capacity 0°
- Accuracies
- Positioning accuracy (multiple strokes): 0.0118” - 0.0197”
- Cutting Capacity in Semi-Automatic Mode
- Cutting capacity 60°
- Round: 13”
- Square: 11”
- Flat (length x width): 11” x 14”
- Cutting capacity 60°
- Drive Capacity
- Motor rating main drive: 4 Hp
- Motor rating hydraulic pump: 2 Hp
- Motor rating coolant pump: 0.2 Hp
- Measures and Weights
- Overall dimensions (length x width x height): 113” x 83” x 72”
- Weight: 5,280 lbs.
- Blade dimensions: 204.72” x 1.34” x 0.04”
